Intelligentized Production Line Is The First Step For The Internet Of Birds.

At present, the intelligent operation of the news bird factory is undergoing the detailed debugging stage. After complete on-line, it will truly realize the intelligent production line, accounting and order monitoring.

Each garment has a chip, and all the surface accessories that are waiting for processing pass through the chip to flow into every link of the workshop. Every process has a decoder, workers interpret the chip information through the decoder, get the intuitive process decomposition diagram, and easily operate according to the flow operation.

In Zhejiang's wedding bird clothing Limited by Share Ltd, tens of millions of future factories, clothing, accessories and so on can be accurately identified and controlled by individuals. Customized production can also be as accurate and fast as assembly line production.

　 A special coat hanger.

When customers place an order, they generate the unique encoding, enter the code into the chip, and start a whole journey of clothing from production to completion. During the entire trip, every garment will have its own intelligent hanger to escort the entire journey.

Visiting Wedding bird When the intelligent advanced custom factory was built, the staff mentioned the special "coat hanger" emphatically.

In this factory, all the workplaces are covered with the "smart clothes" smart clothes hanging system. After the order is generated, each garment is equipped with a special "smart hanger", and the information of the chip is stored in this coat hanger. from Trimming of face and accessories At first, all the information was concentrated on this coat hanger, followed by the "smart clothes" smart clothes hanging system in every link.

The workers in each process are equipped with a radio frequency identification device. When the order flows through this process, the recognizer can read the information, and the operation instructions of the process will be displayed on the flat panel display placed in front of the workers. If the workstation that flows through is not the designated work place, the coat hanger will flow directly with all the materials to the next station.

In the "smart clothes" smart clothes hanging system, all the raw materials, accessories and operation procedures of every garment waiting to be processed can be accurately identified and controlled by the special clothes rack.

　 Production, accounting and monitoring intellectualization

The official responsible for personal customization of the Phoenix bird said that at present, the intelligent operation of the customized factory is undergoing the detailed debugging phase. After complete on-line, the production process, accounting and order monitoring will be realized. Intelligent across the board 。 He said that at present, there are only 100 workers in the custom factory of the wedding bird, which can produce 200 sets of garments every day when the capacity is full. Almost every person produces 2 garments a day. This efficiency can meet the needs of orders from the terminal in the first half of the off-season, but with the arrival of the peak season, the volume of orders increases, it will be difficult to meet the demand. With the full realization of intelligence, the production efficiency of 3-4 garments per person per day can be realized, and the gap between traditional garment production line and traditional garment production line is only about 10%.

While improving production efficiency, the intelligent operation of machine also greatly reduces the error rate caused by manual operation. In addition, due to one-piece production, the cost of accounting and wages of workers is much larger than that of pipelined production. With the production of intelligence, the cost and salary calculation of every garment and all links will be automatically generated after radio frequency identification (RFID) recognition, and the manpower cost will be greatly saved.

Wu Zhize, chairman of the wedding bird, said that the success of the new factory transformation marks the opening of the bottleneck for personalized clothes. The customized requirements of customers will be sent to each worker's digital equipment immediately after placing the order, which will greatly improve the efficiency and accuracy of customization.

　 Orders and merchandising can be completed by WeChat.

"The ID number of the custom garment is input to WeChat, so that you can find out which garment you have customized, and which link you are currently making, and when you can deliver the goods." The responsible person of the custom department introduces that this is a new service item that will be launched after the transformation of the smart bird custom factory.

It is reported that although the senior custom business of the wedding bird has not yet been promoted on a large scale, the income contribution rate of advanced customization is over 10% in the total revenue of 2 billion 275 million yuan in 2014. Because there is no inventory pressure, profit margins are much higher than traditional sales. Next, the proportion of advanced customization will continue to increase. In the first quarter of this year, customized sales increased by about 40% over the same period last year.

With the increase of advanced customization business, good service has become the focus of the Ministry of custom making work. WeChat orders at any time, WeChat tracking the progress of orders at any time, and so on, is part of it, is also the cornerstone of this brand and consumer communication bridge.

Wu Zhize disclosed that the intelligent production line is only the first step in the Internet of the birds. Next, the Internet intellectualization of R & D, logistics and enterprise management will be upgraded in three years. In the future, consumers will not only be able to master their order information for the first time on WeChat, but also participate in the design and development through WeChat, and make suggestions for new products of designers.